Wacker Neuson 1703/2003 Track excavators Operator’s Manual – PDF DOWNLOAD
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Wacker Neuson 1703/2003 Track excavators Operator’s Manual – PDF DOWNLOAD
1 Introduction
1.1 Important information on this Operator’s Manual
- Please store the Operator’s Manual in the storage box at the rear of the seat. This Operator’s Manual contains important information on how to work safely, correctly and economically with the machine.
- Therefore, it aims not only at new staff, but it also serves as a reference for experienced staff. It helps to avoid dangerous situations and reduce repair costs and downtimes. Furthermore, the reliability and the service life of the machine will be increased by following the instructions in the Operator’s Manual.
- This is why the Operator’s Manual must always be kept at hand in the machine. Your own safety, as well as the safety of others, depends to a great extent on how the machine is moved and operated. Therefore, carefully read and understand this Operator’s Manual prior to the first drive.
- This Operator’s Manual will help to familiarise yourself more easily with the machine, thereby enabling you to use it more safely and efficiently. Prior to the first drive, carefully read chapter “Safety Instructions” as well, in order to be prepared for possible dangerous situations, as it will be too late for it during operation. As a rule, keep the following in mind:
Careful and prudent working is the best way to avoid accidents!
Operational safety and readiness of the machine do not only depend on your skill, but also on maintenance and servicing of the machine. This is why regular maintenance and service work is absolutely necessary. Extensive maintenance and repair work must always be carried out by an expert with appropriate training. Insist on using original spare parts when carrying out maintenance and repair work. This ensures operational safety and readiness of your machine, and maintains its value
• Special equipment and superstructures are not described in this Operator’s Manual.
• We reserve the right to improve the technical standard of our machines without
adapting the Operator’s Manual.
• Modifying Wacker Neuson products and fitting them with additional equipment and
attachments not included in our delivery program requires Wacker Neuson’s written
authorisation, otherwise warranty and product liability for possible damage caused by
these modifications shall not be applicable.
• Subject to modifications and printing errors.
Your Wacker Neuson dealer will be pleased to answer any further questions regarding the
machine or the Operator’s Manual.
TABLE OF CONTENTS:
Wacker Neuson 1703/2003 Track excavators Operator’s Manual – PDF DOWNLOAD
Introduction
Important information on this Operator’s Manual 1-1
Overall machine view (from serial no AG02503) 1-2
Overall machine view (up to serial no AF05530) 1-3
Brief description 1-4
Fields of application, attachments 1-5
Use: attachment 1-5
Regulations 1-6
EC declaration of conformity 1703 (from serial number AG02503) 1-7
EC declaration of conformity 2003 (from serial number AG02503) 1-8
EC declaration of conformity 1703 (up to serial number AF05530) 1-9
EC declaration of conformity 2003 (up to serial number AF05530) 1-10
Type labels and component numbers 1-11
Other signs and symbols 1-13
Overview of adhesive labels 1-13
on the outside of the machine 1-14
Overview of safety labels 1-16
Fire extinguisher 1-23
Safety instructions
Identification of warnings and dangers 2-1
Warranty 2-1
Disposal 2-1
Designated use and exemption from liability 2-2
General conduct and safety instructions 2-3
Organisational measures 2-3
Selection and qualification of staff, basic responsibilities 2-4
Safety instructions regarding operation 2-5
Normal operation 2-5
Cab and protective structures 2-7
Operation without cab/canopy 2-7
Checks when reversing the machine 2-7
Applications with lifting gear 2-8
Working with attachments 2-8
Transport 2-9
Working in the area of underground electric lines 2-9
Working near overhead electric lines 2-9
Safety instructions for maintenance 2-11
Warning of special hazards 2-13
Electrical energy 2-13
Gas, dust, steam, smoke 2-13
Hydraulics 2-13
Noise 2-13
Oil, grease and other chemical substances 2-13
Battery 2-14
Tracks 2-14
Protective structures 2-14
Hammer operation 2-14
Safety instructions 2-14
Working with a hammer 2-15
Operation
Cab overview 3-3
Instrument panel overview 3-5
Putting into operation 3-6
Safety instructions 3-6
Table of contents
I
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Table of contents
Putting the machine into operation for the first time 3-6
Running-in period 3-6
Check lists 3-7
Start-up checklist 3-7
Operation checklist 3-8
Parking checklist 3-8
Driving the excavator 3-9
Preheating start switch 3-9
Throttle 3-9
Telltales and warning lights: overview 3-10
Before starting the engine 3-12
Starting the engine (general information) 3-12
Starting with the drive interlock – external transponder (option) 3-13
Starting with the drive interlock – internal transponder (option) 3-14
Starting at low temperatures 3-15
When the engine has started 3-15
Jump-starting the engine (supply battery) 3-15
Special instructions for driving on public roads 3-17
Moving off 3-17
Drive levers 3-17
High speed 3-18
Hydraulic brake 3-18
Driving on slopes 3-19
Specific safety instructions 3-19
Driving on slopes 3-20
Stabiliser blade operation 3-21
Parking the machine 3-22
Parking the machine 3-22
Light system 3-23
Working lights 3-23
Roof lights (option) 3-23
Interior light 3-23
Rotating beacon (option) 3-24
Cab heating and ventilation 3-24
Summer/winter operation 3-25
Washer system 3-25
Tank for washer system 3-26
Seat adjustment 3-26
Weight adjustment 3-27
Horizontal adjustment 3-27
Backrest adjustment 3-27
Seat belt 3-28
Emergency exit 3-29
Emergency exit on machines equipped with protective Front Guard structures
(option) 3-29
Front window (from serial no AG02503) 3-30
Opening/closing the front window 3-30
Opening/closing the lower front window 3-31
Opening/closing the whole front window 3-32
BA 17-2003 EN – Edition 33 *Ba1703_2003en3_3IVZfm I-3
Table of contents
Opening the front window to a gap 3-34
Front window (up to serial no AF05530) 3-35
Door (from serial no AG02503) 3-36
Door (up to serial no AF05530) 3-37
Exit through the door 3-38
Engine cover 3-39
Side walls 3-39
Towing the track excavator 3-40
Crane handling the machine (from serial no AG02503) 3-41
Crane handling the machine (up to serial no AF05530) 3-44
Loading and transporting the machine 3-47
Tying down the machine 3-48
Removing/installing a cab/canopy (from serial no AG02503) 3-48
Mounting the shatter protection for the canopy (option) 3-51
Working with the machine 3-52
General safety instructions 3-52
Control levers/ISO controls: overview 3-52
Left-hand side control lever 3-53
Auxiliary hydraulics 3-53
Hammer operation 3-53
Boom swivel controls 3-54
Right-hand side control lever 3-54
Lowering the boom with the engine stopped 3-55
Changeover valve for SAE/ISO controls (option) 3-55
Left-hand side control lever 3-55
Right-hand side control lever 3-55
Directional valve 3-56
Directional valve position 3-56
Control lever with proportional controls (option): overview 3-57
Measures to be taken in case of malfunctions 3-58
Left-hand side control lever (proportional controls) 3-58
Right-hand side control lever (proportional controls) 3-59
Lowering the boom with the engine stopped 3-59
Changeover between auxiliary hydraulics and boom swivel 3-59
Hammer operation 3-60
Rotating the upper carriage 3-61
Swivel unit brake 3-61
Retracting or extending the undercarriage telescopically 3-62
Tilting the upper carriage – Vertical Digging System (option) 3-63
Releasing the pressure on the work hydraulics 3-64
Releasing pressure 3-64
Pressure release with proportional controls (option) 3-64
Re-equipping attachments 3-65
Specific safety instructions 3-65
Removing a bucket 3-66
Mounting a bucket 3-66
Mechanical quickhitch (option) 3-67
Hydraulic quickhitch – Easy Lock (option) 3-68
Powertilt (option) 3-71
Mounting the Powertilt unit 3-72
Removing the Powertilt unit 3-72
Connection 3-73
Operation 3-74
Left-hand side control lever (Powertilt) 3-74
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Right-hand side control lever (if equipped with auxiliary hydraulics and proportional
controls option) 3-74
Connections for auxiliary hydraulics 3-75
Grab operation 3-75
Safe load indicator (option) 3-76
Working with the excavator 3-78
Working with the standard bucket 3-78
Inadmissible work procedures 3-78
Excavator work position 3-80
Bucket position when digging 3-80
Excavating trenches 3-81
Loading 3-81
Grading 3-81
Excavating trenches sideways 3-81
Working alongside trenches 3-82
Stabiliser blade at rear 3-82
Further practical hints for digging 3-82
Loading vehicles 3-83
Freeing the machine 3-83
Grading 3-83
Troubleshooting
Engine trouble 4-1
Hydraulics 4-3
Malfunctions of the Powertilt unit 4-3
Maintenance
Introduction 5-1
Safety-relevant parts 5-1
Fuel system 5-2
Refuelling 5-2
Stationary fuel pumps 5-3
Diesel fuel specification 5-3
Bleeding the fuel system 5-4
Water separator 5-4
Engine lubrication system 5-5
Checking the oil level 5-5
Filling up engine oil 5-6
Engine and hydraulics cooling system 5-7
Specific safety instructions 5-7
Checking/filling up coolant 5-8
Air filter 5-10
Replacing the air filter element 5-11
V-belt 5-12
Checking V-belt tension 5-12
Retightening the V-belt 5-13
Hydraulic system 5-14
Specific safety instructions 5-14
Checking the hydraulic oil level 5-15
Filling up hydraulic oil 5-16
Important information for the use of biodegradable oil 5-17
Checking hydraulic pressure lines 5-18
Tracks 5-19
Checking track tension 5-19
Setting the tracks 5-20
Travelling drive 5-21
Checking the oil level and filling up oil 5-21
Draining oil 5-21
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Table of contents
Maintenance of attachments 5-21
Electrical system 5-22
Specific safety instructions 5-22
Service and maintenance work at regular intervals 5-22
Instructions concerning specific components 5-23
Alternator 5-23
Battery 5-24
General maintenance work 5-25
Cleaning 5-25
General instructions for all areas of the machine 5-25
Inside the cab 5-26
Cleaning the seat belt 5-26
Exterior of the machine 5-26
Engine compartment 5-26
Screw connections and attachments 5-27
Pivots and hinges 5-27
Lubrication points 5-28
Lubrication unit 5-29
Lubrication points on the stabiliser blade 5-29
VDS lubrication points (option) 5-29
Powertilt lubrication points (option) 5-29
Lubrication points of hydraulic quickhitch (option) 5-30
Lubrication points of mechanical quickhitch (option) 5-30
Preparatory work before taking the machine out of service 5-31
Maintenance if the machine is out of service for a longer period of time 5-31
Putting the machine into operation again 5-31
Fluids and lubricants 5-32
Additional oil change and filter replacement (hydraulics) 5-33
Maintenance plan (overview) 5-35
Specifications
Model 1703 6-1
Engine 6-1
Hydraulic system 6-1
Stabiliser blade 6-1
Work hydraulics 6-1
Model 2003 6-2
Engine 6-2
Hydraulic system 6-2
Stabiliser blade 6-2
Work hydraulics 6-2
Electrical system 6-3
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Table of contents
Fuse box in cab 6-3
Noise levels 6-3
Vibration 6-3
Coolant compound table 6-4
Powertilt (option) 6-4
Dimensions model 1703 (from serial no AG02503) 6-6
Dimensions model 1703 VDS (from serial no AG02503) 6-8
Dimensions model 2003 (from serial no AG02503) 6-10
Dimensions model 2003 VDS (from serial no AG02503) 6-12
Dimensions model 1703 (up to serial no AF05530) 6-14
Dimensions model 2003 (up to serial no AF05530) 6-15
Dimensions model 2003 VDS (up to serial no AF05530) 6-16
Lift capacity table 1703 6-17
Lift capacity table 1703 with telescopic undercarriage 6-18
Lift capacity table 2003 6-19
Lift capacity table 1703 VDS (from serial no AG02503) 6-20
Short stick 6-20
Long stick 6-20
Lift capacity table 2003 VDS (from serial no AG02503) 6-22
Short stick 6-22
Long stick 6-22
Lift capacity table 2003 VDS (up to serial no AF05530)
VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact heydownloadss@gmail.com
S.M